New Products – CNC Machinery Solutions https://www.cncm.co.uk Wed, 16 Dec 2020 08:44:34 +0000 en-GB hourly 1 https://wordpress.org/?v=5.5.3 New large-capacity Doosan multi-tasking mill-turn machines. https://www.cncm.co.uk/new-products/mills-cnc-introduces-new-large-capacity-range-of-doosan-multi-tasking-mill-turn-machines/ Mon, 14 Dec 2020 12:05:44 +0000 http://www.cncm.co.uk/?p=3074 Latest mill-turn range is immensely powerful, accurate, fast and flexible. CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has introduced a new range of large-capacity, multi-tasking mill-turn machines into the market. The Puma SMX 5100L series, the largest in Doosan’s SMX range, has been designed and built to handle … Continue reading New large-capacity Doosan multi-tasking mill-turn machines.

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Latest mill-turn range is immensely powerful, accurate, fast and flexible.

CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has introduced a new range of large-capacity, multi-tasking mill-turn machines into the market.

The Puma SMX 5100L series, the largest in Doosan’s SMX range, has been designed and built to handle large, heavy workpieces typically found in the aerospace, energy and oil and gas sectors – and machine them to completion in a single set-up.

There are four different models in the SMX 5100L range with the largest machines having chuck sizes up to 21”, a maximum turning diameter of 830mm and a maximum turning length of 3050mm.

SMX 5100LS and SMX 5100LSB machines are equipped with high-torque, built-in (left and right) spindles (up to 37kW/2400rpm) with 0.0001° resolution on their C-axes for high precision contouring. SMX5100L and SMX 5100LB models feature a programmable, servo-driven tailstock (instead of a sub-spindle) for the precision machining of long shafts, tubes etc.

All four models are supplied with a powerful and versatile B-axis milling head (+/- 120° stroke) that features the Capto C8 quick-change tooling system and is powered by a 37kW motor that rotates at 10,000rpm. The roller gear cam mechanism that drives the B-axis eliminates backlash and is highly rigid, capable of outputting torque of up to 2700Nm.

SMX 5100L machines’ productivity and performance are further optimised by their ultra fast rapid rates (40m/min), their (520mm) Y-axis capability and their heavy-duty high-precision roller LM guideways.

The machines are also equipped with generous sized, servo-driven tool changers (up to 120 tools), with the machines’ ATCs also having their own touch screen operation panel for ease of use, efficient job set-ups and improved process reliability. (Long boring bar and long tool magazines are also available, as options, that further extend the machines’ application potential).

Accuracy – a priority

Everything about the new SMX 5100L machines screams accuracy.

From their rigid design and build and their sealed guideways (that prevent chip and coolant ingress) through to their spindle, headstock and ball-screw cooling systems, that keep thermal deformation under check – SMX 5100L machines deliver unrivalled accuracy even during long machining runs.

CNC Control – introducing CUFOS

SMX 5100L machines are supplied with the latest CUFOS Fanuc-based control.

CUFOS is an acronym for Customised User-Friendly Flexible Operating System – Doosan’s new, customisable, app-based front-end control interface that, with a 19” touchscreen and enhanced 3D graphics, uses conversational programming software as well as access to a range of process reliability functions (like machine collision avoidance etc.), to improve performance and efficiency.

Says Tony Dale, CNC Machinery Solutions’s Technical Director:

“Everything about Doosan’s new SMX 5100L multi-tasking mill-turn machines is impressive

“From their size and capacity, right through to their speed, power, accuracy and versatility. Although only just launched into the market we believe that the new SMX 5100L machines will become immensely popular and successful.”

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The next big thing in small parts production! https://www.cncm.co.uk/new-products/the-next-big-thing-in-small-parts-production/ Fri, 06 Nov 2020 11:04:00 +0000 http://www.cncm.co.uk/?p=2986 CNC Machinery Solutions to launch new Doosan 10” chuck Lynx lathe models with Y-axis and sub-spindle capability into the UK and Irish markets in early 2021. CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has announced that, from Spring 2021, it will be introducing a new range of 10” chuck … Continue reading The next big thing in small parts production!

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CNC Machinery Solutions to launch new Doosan 10” chuck Lynx lathe models with Y-axis and sub-spindle capability into the UK and Irish markets in early 2021.

CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has announced that, from Spring 2021, it will be introducing a new range of 10” chuck Lynx lathes, with integrated Y-axes, into the market.

There are two models in the new range – the Lynx 2600Y (Y-axis model) and the Lynx 2600SY (Y-axis and sub-spindle model).

As one would expect from new Doosan Lynx lathes series the two models, in addition to their compact footprints, deliver best-in-class speed, accuracy and flexibility.

Both models share many of the advanced technology features and performance attributes of the highly-successful and popular 6/8”chuck Lynx 2100 series of lathes first introduced by Mills in the UK and Ireland a couple of years ago but provide small component manufacturers with larger turning diameters (380mm), longer turning lengths (610mm) and more powerful spindle capabilities (18.5kW/3500rpm).

Says Tony Dale, CNC Machinery Solutions’s technical director:

“The new Lynx 2600Y and Lynx 2600SY lathes fill a gap in the market, identified by Doosan, for flexible, larger-capacity 10” chuck/81mm bar diameter lathes with Y-axes.

“We will be introducing the new models into the UK and Irish markets from February 2021.”

Lynx 2600Y and Lynx 2600SY: a closer look

The new Lynx lathes are equipped with powerful 18.5kW/3500rpm spindles which, combined with their highly rigid and low vibration design and build (i.e. spindle housing, bed, feed shaft etc.), ensure high-accuracies, repeatability’s and surface finishes – even during heavy-duty and continuous cutting operations.

Both machines are driven tool models (5,000rpm milling capability) and their Base Mounted Turret (BMT) design and configuration improves rigidity which, in turn, helps deliver increased productivity and process reliability.

The new Lynx lathes also have a 105mm Y-axis capability (+/- 52.5mm) which makes them more versatile and enables manufacturers to machine complex precision parts faster…and in fewer set-ups.

Other key features include the lathes’ fast processing speeds (30m/min rapids on X- and Z-axes); the integration of high rigidity roller LM guideways on the machines’ axes for improved performance and accuracy: the inclusion of a full-programmable tailstock (Lynx 2600Y model); the incorporation of a powerful and productivity-enhancing 4500rpm sub-spindle (Lynx 2600SY model); the incorporation of an eco-friendly grease lubrication system that reduces maintenance interventions and costs, and an on-board tool setter that facilitates automatic (in-process) tool measurement.

The lathes are supplied with the new Fanuc 0i-TF Plus control and features an innovative, sophisticated and user-friendly iHMI system with an intuitive, 15” touchscreen.

The iHMI enables users to have quick and complete control over all machine operations i.e. planning, machining, maintenance etc., as well as the ability to monitor machine performance and respond to changing situations and demands – efficiently and effectively.

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Raising the bar. https://www.cncm.co.uk/new-products/raising-the-bar/ Fri, 18 Sep 2020 13:14:55 +0000 http://www.cncm.co.uk/?p=2700 Latest Doosan Robotics’ cobots set new benchmarks in speed, versatility and safety. CNC Machinery Solutions Automation, a division of CNC Machinery Solutions and the exclusive distributor of Doosan Robotic’s collaborative robots in the UK and Ireland, has recently introduced two new innovative cobot ranges (series) into the market. The new A-series and H-series, comprising six new models … Continue reading Raising the bar.

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Latest Doosan Robotics’ cobots set new benchmarks in speed, versatility and safety.

CNC Machinery Solutions Automation, a division of CNC Machinery Solutions and the exclusive distributor of Doosan Robotic’s collaborative robots in the UK and Ireland, has recently introduced two new innovative cobot ranges (series) into the market.

The new A-series and H-series, comprising six new models in total, have significantly strengthened CNC Machinery Solutions Automation’s cobot line-up and, in conjunction with the M-series (comprising four models) previously launched in 2018, will help CNC Machinery Solutions Automation reinforce its market position and profile as the ‘go to’ specialist provider of collaborative robot technology systems and solutions.

A-series

The A-series, accredited by the international testing and certification organisation – TUV SUD – has a number of USPs, the most notable of these being the cobots’ high-speed, safety, versatility and affordability.

The series comprises four different models: the A0509, A0509s, A0912 and A0912s, and boast a payload capacity from 5kg to 9kg, and a reach from 900mm to 1200mm.

A-series cobots feature an advanced safety algorithm that makes them ideal for operating in a wide range of manufacturing and production environments, and takes collision detection sensitivity and safety beyond existing levels.

The cobots are fast with impressive speed and acceleration characteristics. A-series’ joint (axis) speeds are twice that of competitor cobots currently available on the market.

Says Peter McCullough, CNC Machinery Solutions Automation’s Product Manager (Doosan Robotics):

“Cobot operating and processing speeds are important. They help reduce cycle times and, as a consequence, improve customers’ productivity levels which, in turn, impacts (positively) on their ROI.”

Two of the A-series cobots (A0509s and A0912s) are equipped with force sensor technology which increases their application potential to include delicate tasks requiring ‘human- like’ dexterity such as polishing and intricate assembly operations.

H-series

The new H-series cobots are half the weight (75kg) of comparable cobots in their class resulting in low inertia and enhanced safety. H-series cobots are also the most powerful on the market.

There are two models in the series – the H2017 and the H2515. The H2017 has a payload capacity of 20kg and a reach radius of 1700mm, the H2515 has a payload capacity of 25kg and a reach radius of 1500mm.

Both models are equipped with six torque sensors integrated on their (6-axis) arms which if/when detecting any changes in force or pressure causes the cobots to stop in their tracks.

Continues Peter McCullough:

“Safety is critically important. Torque sensors help shut down the cobot immediately once torque thresholds have been exceeded, preventing injury to humans or to the cobot itself.”

New A-series and H-series cobots, along with existing M-series models are all available to view at CNC Machinery Solutions’s, recently opened, Automation and Turkey Centre located at the company’s Campus facility in Leamington.

Concludes Peter McCullough:

“The cobot market is fiercely competitive. Many cobots on the market are very similar to one another and can be classed as ‘me too’ products.

“The new cobots from Doosan Robotics are innovative and different: they offer customers game changing, best-in-class speed, versatility and safety.”

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Cobot vs. Robot: Which is right for you? https://www.cncm.co.uk/new-products/cobot-vs-robot-which-is-right-for-you/ Mon, 18 May 2020 09:39:49 +0000 http://www.cncm.co.uk/?p=2501 The coronavirus outbreak has raised the profile of automation and how it can lend a helping hand to component manufacturers struggling to cope with the impact and effects of the pandemic. Whilst some manufacturers may be waiting for the lockdown to be lifted before they fully explore automation’s potential in their workplaces. Others have ‘bitten … Continue reading Cobot vs. Robot: Which is right for you?

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The coronavirus outbreak has raised the profile of automation and how it can lend a helping hand to component manufacturers struggling to cope with the impact and effects of the pandemic.

Whilst some manufacturers may be waiting for the lockdown to be lifted before they fully explore automation’s potential in their workplaces. Others have ‘bitten the bullet’, and are actively investigating how automation, and specifically robotics, can help them remain productive and profitable now…and in the future.

Prior to making any investment in robotics manufacturers need to make some fundamental decisions – one of the most important being the type of robotic system that’s right for them.

In this article Peter McCullough, Product Manager (Doosan Robotics), explains the differences between Industrial and Collaborative robot technology, for those manufacturers preparing to take the plunge.

“In the post-pandemic world manufacturers, across all industries and sectors, will no doubt be exploring the potential of automation and robotics and whether they are an investment worth considering.

“If and when they do they’ll be faced, early on, with an important question: What type of robot is right for my operation and application?

“Most component manufacturers will have external partners and suppliers (as well as in-house resources) who can help guide or even spec the system but, even if that’s the case, it’s a good idea to have a baseline understanding of the technologies and terms involved to help navigate the waters and ask to right questions.

“The first decision is a fundamental one: Industrial vs. Collaborative robots?

“Industrial robots are what most people imagine when envisioning a robot on the shop floor – a big, heavy robot, caged off toiling away welding car chassis after car chassis twenty four hours a day with no worker in sight. These ‘industrial’ robots complete dull, dangerous and repetitive tasks quickly and more accurately than workers ever could.

“Collaborative robots (cobots) are a more recent development where robots work alongside humans rather than replacing them. Cobots, like their industrial counterparts, are designed to perform receptive, monotonous or error-prone tasks – freeing-up time for an operator to devote to more complex, creative and value-adding tasks.

“It is estimated that by 2025 cobots will comprise 34% of total robot sales, and these estimates were provided before the coronavirus outbreak. (Much of this growth is anticipated to occur from those SME companies who, operating in High-Mix/Low-Volume (HMLV) production environments, realise the flexibility and productivity-boosting potential of collaborative robot technology).

“For SME’s understanding the strengths and limitations of both robot types is critical to chart a successful future. Choosing the wrong type can restrict future growth and be expensive; choosing the right course can ensure more efficient production processes and reduce costs immediately and long into the future.

Robots: Speed and power

“One of the main advantages of industrial robotics is the speed they can perform complex tasks, and the payloads they can handle: both exceed that of cobots. Because industrial robots are often integrated into more specialised manufacturing systems than cobots – they can deliver significant productivity gains.

“However, because of the speed and force provided by industrial robots, substantial safety systems are required to ensure that safety is maintained. The integration of such powerful systems – and the safeguards required – come with a higher price tag than cobots.

Cobots: Enhanced abilities

“Although cobots operate at lower speeds and payloads than industrial robots their (relative) low cost, inherent safety and flexibility, easy integration and operation and ‘collaborative’ nature means (application dependent of course) that they can deliver significant productivity improvements and a fast return on investment.

“The innovation in the cobot sector, not just from system manufacturers, but also from accessory, software and end-of-arm tooling suppliers has widened their appeal and application potential.

“The capability and acceptance of cobots is clearly increasing, and as countries emerge from coronavirus lockdowns and work restrictions, it is likely that adoption and use of the technology will grow exponentially.

Making the right choice

“So, how can you determine whether an industrial robot or collaborative robot is best for your manufacturing operations?

“The first step is to determine exactly what you want to accomplish – be it increased production and output, increased worker safety, reduced scrap levels etc. – and where you intend (i.e which part of your operation) to deploy your automation system.

“Next talk to organisations and experts who can help you realise your objectives, and offer sound and insightful advice.

“(Here at CNC Machinery Solutions Automation we can supply manufacturers with tried and trusted industrial and collaborative robot systems and solutions – and both can be seen in action at our Technology Campus facility in Leamington).

“Lastly undertake an audit to see which robot solution makes the best financial and operational sense for your needs – now and in the future.”

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Good news on the Automation front! https://www.cncm.co.uk/new-products/synergi-25-easy-to-use-and-simple-to-operate-automated-manufacturing-cells-from-mills-cnc-automation/ Tue, 24 Mar 2020 15:11:10 +0000 http://www.cncm.co.uk/?p=2318 CNC Machinery Solutions Automation introduces SYNERGi 25 – its new flexible automated manufacturing cell systems into the market. Industrial robots integrated into flexible automated manufacturing cells are a key enabler of Industry 4.0 and the Factories of the Future. They can revolutionise conventional industrial processes allowing manufacturers to increase productivity and achieve higher quality with lower … Continue reading Good news on the Automation front!

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CNC Machinery Solutions Automation introduces SYNERGi 25 – its new flexible automated manufacturing cell systems into the market.

Industrial robots integrated into flexible automated manufacturing cells are a key enabler of Industry 4.0 and the Factories of the Future.

They can revolutionise conventional industrial processes allowing manufacturers to increase productivity and achieve higher quality with lower costs.

Despite the clear and much publicised advantages of automation, and how it can help companies prosper and grow – there appears to be a perceived ‘issue’ with its widespread adoption in the UK.

Indeed recent reports suggest that the UK manufacturing companies lag well behind their European counterparts (and competitors) in embracing automation and integrating it within their manufacturing operations. This is especially true of SME’s where a lack of knowledge and a ‘fear’ of ‘all things robotics’ is not unusual.

Says Tony Dale, CNC Machinery Solutions’s Technical Director:

“A major problem affecting the widespread adoption of automation amongst UK companies is a belief that it cannot be easily applied to their businesses or integrated into their work practices, or that the technology itself is too complex and too expensive.

“ CNC Machinery Solutions, through our highly-skilled engineers and years of experience project managing and delivering complex turnkey projects for customers, have addressed many of these concerns with SYNERGi 25 – our new, innovative, cost-competitive and easy-to-use automated cells.

“The cells are simple to install…simple to set up and simple to operate. They are powered by our own (proprietary) SYNERGi software and are high-productivity solutions designed to take the complexity out of automation.”

About SYNERGi 25 Automated Manufacturing Cells

SYNERGi is the generic brand name of CNC Machinery Solutions Automation’s flexible, automated manufacturing cells, and SYNERGi 25, denoting a 25kg robot payload capacity, is the name of the specific standard automated cells held in stock by Mills.

SYNERGi 25 systems are versatile and scaleable, and can be integrated with new Doosan lathes, machining centres and mill-turn machines – significantly increasing their productivity. They can also, (model of machine and year of manufacture dependent*) -:

  • be retrofitted to customers’ existing Doosan machines*:
  • be custom-designed and built to meet customer’s specific application requirements:
  • be expanded to operate with more than one Doosan machine tool.

At the heart of every SYNERGi 25 cell, is a sophisticated and intuitive HMI (Human Machine Interface) – the driving force of the automation system.

The HMI is user-friendly and secure, and is logically designed. Navigation between HMI screens is clear and straightforward, as are the system’s menus and graphical user interface.

Says Heath Redman, CNC Machinery Solutions’s Operations Director:

“The HMI is process driven and operators cannot get lost in the system or hit a cul-de-sac. Input entry errors or omissions do not take place enabling the cells to operate productively and optimally with limited training.”

To ensure process reliability the HMI also incorporates a wide-range of quality control, monitoring and inspection features and capabilities.

SYNERGi 25 cells comprise a range of standard equipment that includes:

  • a high-capacity industrial robot
  • an automated two-way drawer system for stacking, storing and loading workpieces and machined components
  • a 17” touchscreen
  • an inspection and parts’ ejector conveyor
  • locating plates
  • pneumatic 2- or 3-jaw grippers
  • integrated SICK safety systems
  • industrial robot fencing

Optional equipment includes a parts turnover station, a higher payload capacity industrial robot, a 7th-axis robot transfer unit rail, floor scanners in lieu of hard guarding etc.

Continues Heath Redman:

“If you are looking to embrace unmanned and lights-out operations – SYNERGi 25 automated manufacturing cells integrated with Doosan machine tools are the ideal and proven high-productivity and high-efficiency manufacturing solution.”

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A simultaneous launch! https://www.cncm.co.uk/new-products/a-simultaneous-launch/ Tue, 17 Mar 2020 13:21:56 +0000 http://www.cncm.co.uk/?p=2309 CNC Machinery Solutions increases its 5-axis machining centre range with the introduction of two new Doosan DVF models. CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has recently introduced two new Doosan 5-axis machining centres into the market. The two machines – the DVF 6500 (650mm diameter table) and the … Continue reading A simultaneous launch!

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CNC Machinery Solutions increases its 5-axis machining centre range with the introduction of two new Doosan DVF models.

CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has recently introduced two new Doosan 5-axis machining centres into the market.

The two machines – the DVF 6500 (650mm diameter table) and the larger capacity DVF 8000 (800mm diameter table) – are from the same stable as the highly-popular Doosan DVF 5000 machine successfully launched in the UK and Ireland 18 months ago.

The new DVF machines share many similarities.

The similarities

Both machines are compact and have a rigid and stable structure for increased accuracies, improved surface finishes and greater process reliability. They are also fast, boasting impressive 45m/min rapid rates, and are equipped with powerful, oil-cooled, directly-driven BT40 spindles (up to 22kW/18,000rpm) that deliver excellent cutting performance, irrespective of whether 3 + 2, 4 + 1 or full 5-axis simultaneous machining is the order of the day.

The machines also feature servo-driven automatic tool changers (up to 120 tools) with a 1.3 second T-T-T changeover time that increase the machines’ flexibility, roller LM guideways that deliver increased speed, accuracy and reliability, and direct-drive rotary tilting tables (A-axis = +120/-120 degrees; C-axis = 360 degrees).

The DVF 6500 and DVF 8000 machines can be supplied with a choice of control (Fanuc 31iB5, Heidenhain TNC640 or Siemens 840D with ShopMill software), and are supplied with thermal compensation systems (spindle and structure) and a long-life, grease lubrication system. A Collision Protection System can also be supplied as an option.

Both machines can also be supplied with a range of different automation solutions that increase their productivity, and enable manufacturers to take advantage of unattended and lights-out operations.

The differences

 The DVF 6500 and DVF 8000 have different-sized travels (DVF 6500 = 750mm x 785mm x 600mm: X-, Y- and Z-axis; DVF 8000 = 1000mm x 900mm x 685mm: X-, Y- and Z-axis), and different table loads – (up to 1000kg and 1400kg respectively).

Within the DVF 8000 range a specific ‘Turning’ model can be specified. The DVF 8000T, with its integrated function, has the same technical specification as the DVF 8000 in most respects except for a lighter maximum table load (700kg), and a faster C-axis feed rate (600rpm).

Says Tony Dale, CNC Machinery Solutions’s Technical Director:

“The depth and breadth of Doosan’s already highly successful 5-axis machining centre range is second to none. The introduction of these two new models will be of interest to component manufacturers looking to improve their productivity and make ‘one-hit’ machining a reality.”

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Small objects of desire! https://www.cncm.co.uk/homepage/small-objects-of-desire/ Fri, 06 Dec 2019 10:00:53 +0000 http://www.cncm.co.uk/?p=2176 CNC Machinery Solutions launches a new range of compact, high-performance vertical machining centres into the market. CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, is launching a new range of 3-axis vertical machining centres into the market. The compact DEM 4000 machine is the latest addition to Doosan’s impressive range … Continue reading Small objects of desire!

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CNC Machinery Solutions launches a new range of compact, high-performance vertical machining centres into the market.

CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, is launching a new range of 3-axis vertical machining centres into the market.

The compact DEM 4000 machine is the latest addition to Doosan’s impressive range of vertical machining centres – a range that includes the best-selling and ever-popular DNM- and Mynx-series. And, as one might expect from a new Doosan machine range – quality, reliability and a cost-competitiveness – are amongst the new DEM 4000s key selling points.

Despite its relatively small footprint the DEM 4000 boasts 550mm x 400mm x 450mm (X-, Y- and Z-) axis travels with 24m/min rapid rates on all three axes, a 650mm x 400mm table (with 400kg maximum table load) and features a 7.5kW/8,000rpm (BT 40) high-performance spindle that delivers fast and accurate cutting performance.

The machine’s rigid design and build also ensures high (and consistent) part accuracies and repeatability’s, as well as good surface finishes.

The DEM 4000 is equipped with the Doosan Fanuc i control and can be supplied with a choice of automatic tool changer configurations (the Armless ATC option has a 16-position capacity; the Cam-type ATC option has a 20-position capacity).

Says Tony Dale, CNC Machinery Solutions’s Technical Director:

“Doosan machine tools have a reputation in the market for their accuracy, reliability and great value.

“The new DEM 4000 vertical machining centres tick all these boxes and more, and provide component manufacturers with a high-performance milling solution at an attractive price.”

The new DEM machine is making its UK and Irish debut on CNC Machinery Solutions’s stand (Z05) at the forthcoming Future Engineering Ireland Show in Dublin (29th – 30th January 2020).

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Do more with more! https://www.cncm.co.uk/new-products/do-more-with-more/ Wed, 02 Oct 2019 14:47:48 +0000 http://www.cncm.co.uk/?p=2128 New Doosan range of Twin-Spindle Twin-Turret turning centres with Y-axis capability on both (upper and lower) turrets is launched by CNC Machinery Solutions. CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has introduced a new range of multi-tasking Twin-Spindle Twin-Turret turning centres with Y-axis capability on their upper and lower … Continue reading Do more with more!

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New Doosan range of Twin-Spindle Twin-Turret turning centres with Y-axis capability on both (upper and lower) turrets is launched by CNC Machinery Solutions.

CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has introduced a new range of multi-tasking Twin-Spindle Twin-Turret turning centres with Y-axis capability on their upper and lower turrets, into the market.

The TT1300SYY (42/51mm bar diameter capacity), and larger TT2100SYY (65/81mm bar diameter capacity) machines, will both make their UK debuts at Mills’ ANOTHER GIANT LEAP Open House in October (9th – 10th), where they will be performing a number of challenging machining demonstrations designed to showcase their versatility and high productivity potential.

Versatility and high productivity potential…realised

 The TT1300SYY and TT2100SYY machines are flexible machines and can be employed in a number of ways:

  • Twin turret capability allows simultaneous OD and ID cutting to occur on a part located in the machine’s main spindle;
  • Simultaneous milling and turning of components in the machine’s main and sub-spindle enables multiple finished parts to be completed in one cycle;
  • Operations can be combined by machining one side of a part in the main spindle and it being finished in (transferred to) the sub-spindle.

Says CNC Machinery Solutions’s Technical Director, Tony Dale:

“Doosan TT machines have a well deserved reputation in the market (especially in the aerospace, medical and automotive sectors) for their accuracy, speed and reliability.

“The new machines, with their dual Y-axis capability, build on this strong legacy and take these strengths, along with productivity and efficiency, to a whole new dimension.”

Key machine features

In addition to having Y-axis capability on their upper and lower turrets, the new machines also feature:

  • LM roller-type guides on the machine’s axes deliver increased rigidity for improved accuracies and finishes, and greater process reliability.
  • Up to 40m/min rapid rates reduce non-cutting times, improve part cycle times and raise productivity levels.
  • Powerful high-accuracy and high-torque main spindles – TT1300SYY spindle capability is 11kW/6,000rpm with 93Nm; TT2100SYY spindle capability is 15kW/6,000rpm with 116Nm.
  • High capability sub-spindles – 11kW/6000rpm for both models.
  • Low friction ball screw design mitigates the effects of thermal drift ensuring part accuracies, process security and improved tool life.
  • Upper turret driven tooling capability – 3.7kW/6000rpm for both models.

In addition both machine models feature the Doosan Easy Operation Package for fast and error-free programming; a Doosan ‘best-in-class’ grease lubrication system that reduces maintenance costs and is more environmentally friendly than traditional oil based lubrication systems.

Concludes Tony Dale:

“The new TT machines certainly pack a punch and can operate like self-contained automated manufacturing cells.

“Component manufacturers looking to improve their productivity will be hard pressed finding anything that can compete with the new TT machines’ flexibility, speed and performance.”

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Demand for cobots set to rocket! https://www.cncm.co.uk/latest/demand-for-cobots-set-to-rocket/ Wed, 26 Jun 2019 11:32:24 +0000 http://www.cncm.co.uk/?p=1989 Global Cobot market predicted to be worth $4.28 billion by 2023. According to Markets and Markets’ recent research report “Collaborative Robots Market by Payload Capacity, Industry, Application, and Geography – Global Forecast to 2023,” the cobot market is expected to be worth $4.28 billion by 2023, growing at a compound annual growth rate (CAGR) of … Continue reading Demand for cobots set to rocket!

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Global Cobot market predicted to be worth $4.28 billion by 2023.

According to Markets and Markets’ recent research report “Collaborative Robots Market by Payload Capacity, Industry, Application, and Geography – Global Forecast to 2023,” the cobot market is expected to be worth $4.28 billion by 2023, growing at a compound annual growth rate (CAGR) of 56.94% between 2017 and 2023.

This growth, in part, is attributed to the demonstrable high return on investment rates (ROI) and the relatively low price of cobot technology that is driving demand amongst small-to-medium sized enterprises (SMEs).

The market for cobots with a payload of 10kg and over is expected to grow the fastest between 2018 and 2023, attributed mainly to the expected demand for relatively high payload capacity cobots in the automotive, electronic, machining sectors.

The market for cobots with such a high payload capacity is evolving and is occupied by a few manufacturers. A relatively new entrant to the market is Doosan Robotics, part of the Doosan Group, who have recently appointed Leamington-based, CNC Machinery Solutions, as its UK and Irish distributor.

Says Peter McCullough, Product Manager – Doosan Robotics at CNC Machinery Solutions:

“Cobot technology is developing at a rapid pace. Improvements in the human:machine interfaces (HMI’s) on the latest cobots make them easier to use and the use of sophisticated sensor technology means that they are inherently safe.”

Assembly and pick and place applications accounted for the largest and second largest markets for cobots in 2016. This is expected to continue in the future owing to the inherent flexibility of cobots and their ability to perform a range of different operations and tasks via easy re-programming and the quick change of end effectors.

The automotive industry held the largest share of the global cobot market in 2016, and were mainly used to perform assembly operations as well as production line ‘pick and place’, quality inspection, packaging, palletisation, machine tending and other material handling tasks.

Europe accounted for the largest share of the market in 2016 followed by APAC and North America. European market growth was driven by strong government support promoting automation and Industry 4.0 solutions in manufacturing.

Concludes Peter McCullough:

“We are ideally positioned to capitalise on the demand for higher payload capacity cobots. The Doosan Robotics’ range currently has two cobot systems – the M1013 and M1509 – with a payload capacity of 10kg and over.

“These cobot systems with their good reach capabilities (1.3 metre and 0.9 metre respectively) and torque sensors deliver high productivity and inherent safety – all at a cost-competitive price.”

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CNC Machinery Solutions Automation to supply Doosan Robotics’ collaborative robots to manufacturers in the UK and Ireland. https://www.cncm.co.uk/new-products/mills-cnc-automation-to-supply-doosan-robotics-collaborative-robots-to-manufacturers-in-the-uk-and-ireland/ Fri, 05 Apr 2019 10:20:09 +0000 http://www.cncm.co.uk/?p=1854 CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has created a new division to provide a focal point for, and drive sales of, its industrial and collaborative automation business. The new division, called CNC Machinery Solutions Automation, was created in late 2018 and is located at CNC Machinery Solutions’s Technology Campus … Continue reading CNC Machinery Solutions Automation to supply Doosan Robotics’ collaborative robots to manufacturers in the UK and Ireland.

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CNC Machinery Solutions, the exclusive distributor of Doosan machine tools in the UK and Ireland, has created a new division to provide a focal point for, and drive sales of, its industrial and collaborative automation business.

The new division, called CNC Machinery Solutions Automation, was created in late 2018 and is located at CNC Machinery Solutions’s Technology Campus facility in Leamington.

At the beginning of this year, CNC Machinery Solutions Automation, became the agent for Doosan Robotics (part of the Doosan Group). The agreement will see CNC Machinery Solutions Automation supply the full range of Doosan Robotics’ advanced, high-performance collaborative robot (cobot) systems and solutions to UK and Irish manufacturers.

Says Tony Dale, CNC Machinery Solutions’s Technical Director:

“This is a new and exciting venture for us.

“The new CNC Machinery Solutions Automation division will be responsible for driving and accelerating sales of our industrial and, with the agreement signed between ourselves and Doosan Robotics, collaborative robot systems.

“The decision to create a new, separate division provides a focal point for our automation business and will operate closely with our machine tool operation.”

CNC Machinery Solutions Automation’s industrial robot solutions have been installed up and down the country for a large number of component manufacturers operating in the automotive, aerospace, materials handling and medical sectors. These solutions, predominantly turnkey in nature, help customers increase their productivity levels, improve operational efficiencies and make them more competitive.

A new range of industrial robot solutions (called CNC Machinery Solutions AutoTurn and CNC Machinery Solutions AutoMill) that facilitate automated workpiece loading and unloading have recently been introduced and have, already, generated significant sales and widespread interest.

Collaborative Robots

The agreement with Doosan Robotics will see CNC Machinery Solutions Automation supplying a range of technically-excellent cobots into the UK and Irish markets.

The range comprises 4 different models – the M0609, M1509, M1013 and M0617.

The M0609 is a compact cobot that has a 6kg payload capacity, a 0.9m reach radius and is designed to perform quick, routine and repetitive tasks.

The M1509 has the market’s largest payload available at 15kg as well as a 0.9m reach radius and is designed to handle heavier objects that could pose a potential health and safety risk to humans.

The M1013 is a versatile cobot with a 10kg payload capacity, a 1.3m reach radius and is suitable for a wide range of tasks.

The M0617 has the largest reach radius on the market at 1.7m, plus a 6kg payload capacity and is designed to perform tasks that require a longer reach.

In addition to their impressive payload and reach radius capabilities, and their sleek and stylish design, all cobots feature 6 high-torque sensors mounted on their articulated (6-axis) arms which makes them inherently safe. The cobot arms are accurate (+/- 0.1mm repeatability) and fast with a TCP (Transmission Control Protocol) speed of 1m/s.

As well as different capacity and capability cobot arms – every model is also supplied with a control unit (490 x 290 x 287mm) and a robust and lightweight (0.8kg) teaching pendant with a 10.1” capacitive touch screen.

Says Tony Dale:

“Doosan Robotics’ cobots are easy to use and simple to install.

“The torque sensors on the cobot arms detect the slightest impact. In layman’s terms they stop immediately before any type of collision occurs when running in collaborative mode. This technology makes the cobots safe and means that they do not need to be fenced in or caged off.”

In the first instance, CNC Machinery Solutions Automation will promote its cobot range to CNC machine tool users (for machine tending operations) but will, in the coming weeks and months, market the range to specific sectors i.e. automotive, electronic, food and drink etc.

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